Following a transition period of one year, the changes in the Australian National Construction Code (NCC) 2019 with respect to Energy Efficiency (Section J), came into effect on 1 May, 2020. The updated Section J lays out more rigorous requirements for the energy efficiency of new buildings.

Aged/ Long Term R-values

DCTech welcomes these changes to Section J and the revision of the AS/NZS 4859 standard.

Supported by their overseas partners, DCTech has always led the way in introducing high performance insulation products to Australia such as XPS and PIR in 2007, and phenolic insulation in 2008. DCTech understands the long-term performance of thermal insulation, and recognises that it needs to perform for the life of the building, and in some cases, the life of the next building too.

What is AS/NZS 4859.1:2018?

AS/NZS 4859.1:2018, together with AS/NZS 4859.2:2018 forms a suite of standards that govern the requirements for thermal insulation products being used in buildings in Australia. Updated in 2018, AS/NZS 4859.1:2018 encompasses more comprehensive requirements for insulation products compared to its predecessor AS/NZS 4859.1:2002 including specific performance testing and installation requirements for all types of insulation. Section J of NCC 2019 states that insulation must comply with AS/NZS 4859.1:2018.

The declared R-value of insulation products is now determined as a statistically adjusted average of a set of 10 specimens instead of a single specimen. Rigid board products also have new ageing requirements so that buildings can be designed with long-term R-values in mind. R-values must be calculated from testing at 23°C for Australia and 15°C for New Zealand.

Ageing requirements

Thermal Conductivity Declarations

The ‘Declared R-value’ or ‘Declared λ-Value’ cannot be higher or lower than the statistically adjusted average R50/90 or λ50/90 respectively. R50/90 or λ50/90 is a mean value that represents 50% fractile with 90% confidence. There are also clear rules on the conservative rounding methodology that must be applied to R-values and λ-values as summarised below:

R-values

Labelling

Product labelling must now include the location of the manufacturing plant. Total R-values or system R-values are no longer acceptable for product labelling.

What does this mean for insulation in Australia?

NCC

Changes required to R-value declarations and labelling will certainly reduce confusion around thin reflective insulation products that have not always been installed in a manner that achieves intended total R-values. The declared product R-values of many products will certainly decrease for the same thickness of insulation. For projects that need to comply with the NCC 2019 Section J, specifiers and builders need to be vigilant and ensure that products they are specifying and purchasing abide by the amended standard AS/NZS 4859.1:2018.

What about NCC 2016 projects?

Since the new changes are not applied with retrospective effect, historic R-values can still be applied for NCC 2016 projects. However, in the interest of long term energy efficiency of buildings, DCTech believes that the new aged R-values are applied wherever space permits.

What about manufacturers and suppliers who don’t follow the new standard?

Where manufacturers and suppliers do not follow the new standard, the advertised thermal values may not reflect the long-term performance of the insulation. This will affect the thermal performance for the entire lifetime of newly completed buildings and also result in compliance issues. Insist that your insulation supplier provides a current testing certificate from a NATA or ILAC approved lab to AS/NZS 4859.1:2018.

Remember, AS/NZS 4859.1:2002 no longer applies for NCC 2019 Section J projects. Ask to see an AS/NZS 4859:2018 test report.

What does this mean for DCT products?

New ageing requirements are designed to reflect the performance of foamed insulation products over their lifetime.

R-value

Aged R-values should indicate the thermal performance of the insulation predicted over 25 years. It is well understood these will be lower than the ‘fresh’ values not long off the production line.

NCC 2019

While the Australian Standard is finally catching up with the rest of the world for controlled testing of aged products, this is the norm for all of DCTech’s overseas manufacturers, eliminating any challenges in production, quality control or certification.

DCTech has regularly made available aged values tested to overseas standards in addition to insulation values in accordance with the AS 4859.1:2002 standard called up in our local codes. Many of DCTech’s customers have been specifying their insulation for decades based on long term performance rather than minimum compliance and have based specifications on more conservative aged testing.

Customers focused on the minimum required thickness for compliance will now find that a greater thickness of the insulation will be required to meet the same minimum R-value from previous versions of the NCC.

With the new changes in place, the long-term performance of insulation supplied by DCTech and their competitors will now be declared and consistently tested on a level playing field.

Architecture & Design Team

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