Halloween has been gaining popularity in Australia over the past decade. What was once an American celebration is now enjoyed across the world with people organising Halloween parties, going trick or treating, and participating in a whole lot of fun activities.

Creating Halloween props (or props for any occasion) adds to the sense of fun and can theme an otherwise empty space the way you want it. 

Polystyrene has long been used as an ideal material for building movie sets and TV props, and is just as effective for Halloween props. Its lightweight and moisture-resistant nature makes it long lasting, easy to transport and easy to work with. Tombstones, axes, coffins and more can all be created from Styroboard XPS.

Here are some great tips on how to get started with your Styroboard XPS Halloween prop designs:

  1. Have an outline of the shape you are going to create ready so you can trace it onto the polystyrene block. This will help you get the right shape without making mistakes.
  2. Measure twice, cut once.
  3. Remember this is a 3D prop, so make sure you consider how it will look from the side as well as the front.
  4. Using a serrated knife or a hotwire tool, make the large cuts first to start bringing your Halloween prop to life.
  5. If you are using a serrated blade to cut your shape, a great tip is to rub the blade with wax before cutting – it will give you a smoother cut.
  6. Using smaller tools, you can create texture on your polystyrene props. Pick kitchen utensils or small household tools to achieve different textures such as woodgrain, stone or metal.
  7. Bringing your prop to life with colour is the final step; however, you will need to prime your prop before starting your paint job. A standard paint primer or Gesso will protect the foam and stop the paint you use from melting away at the foam.
  8. Once your primer is dry, you can use spray paint or acrylic paint to create your Halloween look. 

Foamex has a great range of polystyrene products that are perfect for creating props for any occasion – be it decorations for Halloween or parties any time of the year. Contact us today to get started on your Halloween project or even to get ahead on your Christmas props.